Revolutionize cutting accuracy and efficiency with KKS463!
With quick response
We respond to your requests
株式会社ニッコー
所長 勝山敬一様、物流課長 小澤康博様
全自動メタルソー切断機 KKS463NA導入事例
Revolutionize cutting accuracy and efficiency with KKS463!
社名
株式会社ニッコー 土浦営業所
所在地
〒300-0135
茨城県かすみがうら市加茂5323-1
従業員数
23名(現場15名)
事業内容
炭素鋼鋼管・ステンレス鋼管の販売、加工
導入製品
全自動メタルソー切断機KKS463
URL
https://www.pipe-nikko.co.jp
the purpose
ー お客様の高水準な要望に応えるため、品質を維持しながら短納期での加工・出荷を実現
ー 新たな受注を獲得するため、設備投資による生産性向上を進める
assignment
ー 寸法精度にばらつきがあり、品質面で課題があった
ー 消耗品の交換回数が多く、コストや手間がかかっていた
effect
ー 切断精度が向上し、お客様の要望に応じた柔軟な対応が可能に
ー PROFICUT切断プログラムにより、迅速な見積もりと無駄のない切断が実現
ー スクラップ自動排出とクランプ機能で消耗品交換が減少
株式会社ニッコー土浦営業所様について
Nikko Co., Ltd. has offices all over the country and is involved in the wholesale and processing of steel pipes. The Tsuchiura office mainly cuts frames for construction and agricultural machinery. Conveniently located about 15 minutes from the Tsuchiura Kita Interchange on the Joban Expressway, the office can cover the entire eastern part of Japan. In addition, all transportation of processed products within the factory and loading onto trucks is done by forklift, ensuring both safety and speed.
The Tsuchiura Sales Office currently uses four fully automatic metal saw blade cutting machines manufactured by Kaltenbach, which are sold by our company. Two of them have been updated to the latest model, the KKS463, and another one is scheduled to be updated next year.
This time, we talked about the differences and advantages of this model compared to the previous model, KKS401.
The Tsuchiura Sales Office currently uses four fully automatic metal saw blade cutting machines manufactured by Kaltenbach, which are sold by our company. Two of them have been updated to the latest model, the KKS463, and another one is scheduled to be updated next year.
This time, we talked about the differences and advantages of this model compared to the previous model, KKS401.
工場内の様子
(フォークリフトで材料の輸送を行っている様子も分かります)
(フォークリフトで材料の輸送を行っている様子も分かります)
全自動メタルソー切断機導入のきっかけ
Nikko Tsuchiura Office places importance on "how to respond to customers' high level of requests.
The previous fully automatic metal saw blade cutting machine (KKS401) was introduced to improve the production efficiency of miter cutting. Before that, they had been performing miter cutting manually, but machine automation was essential to maintain high quality and short delivery times for processing and shipping.
As of 2024, the latest model, KKS463, is being updated to meet the aging of the previous model and to attract more customers. A virtuous cycle has been created in which we actively invest in equipment to improve efficiency and labor savings, and respond to customer requests, which leads to new orders.
The decision to update to the latest model was based on the materialfeed, ,cutting One unit with one carry-out(high rigidity of the trinity), and they move in tandem.Minimal dimensional deviationsPoints,Process time to cut out productis significantly shortenedThe point that the size of the lens was 150 mm in the past.Cost can be cut down to 10 mm minimum residual materialpointHe said that the "big
The previous fully automatic metal saw blade cutting machine (KKS401) was introduced to improve the production efficiency of miter cutting. Before that, they had been performing miter cutting manually, but machine automation was essential to maintain high quality and short delivery times for processing and shipping.
As of 2024, the latest model, KKS463, is being updated to meet the aging of the previous model and to attract more customers. A virtuous cycle has been created in which we actively invest in equipment to improve efficiency and labor savings, and respond to customer requests, which leads to new orders.
The decision to update to the latest model was based on the materialfeed, ,cutting One unit with one carry-out(high rigidity of the trinity), and they move in tandem.Minimal dimensional deviationsPoints,Process time to cut out productis significantly shortenedThe point that the size of the lens was 150 mm in the past.Cost can be cut down to 10 mm minimum residual materialpointHe said that the "big
導入後のメリット
The advantages are cutting Increased efficiency and better ability to meet customer requirementsIt has become.
cutting What is efficiency improvement?
① Material feed, cutting, and unloading mechanism (high rigidity)Ya*Variable cutting mechanismSignificantly shortens the process time of cutting out the product
②Automatic length measurement of material widthBy doing so, it achieves much higher dimensional accuracy than the previous model.
(3) Automatic scrap discharge function and vertical clamping that moves in conjunction with the saw bladeReduction of the number of replacements of consumables, etc.
The efficiency improvements in (1) to (3) above have made it possible to shorten the delivery time compared to before.
In addition, thanks to the high-performance PROFICUT cutting program, when a request for a miter cutting comes,Automatically calculate the optimal Cutting parameterTherefore, it is possible to submit a quick estimate and build a lean cutting process.You can sell at a fair priceHe said.In addition, the feed, cutting, and unloading units of the material are combined into one (trinity mechanism) to grip both ends of the material and carry out the loading and unloading, so the steel pipe does not float or shift at an angle, and the accuracy has improved significantly cutting.
*Variable cutting mechanism... Efficient cutting is achieved by varying the cutting speed to match the shape of the material.
For example, for a round pipe, the speed is controlled so that the first and last parts of the material are slower, and the cavities are cutting faster.
cutting What is efficiency improvement?
① Material feed, cutting, and unloading mechanism (high rigidity)Ya*Variable cutting mechanismSignificantly shortens the process time of cutting out the product
②Automatic length measurement of material widthBy doing so, it achieves much higher dimensional accuracy than the previous model.
(3) Automatic scrap discharge function and vertical clamping that moves in conjunction with the saw bladeReduction of the number of replacements of consumables, etc.
The efficiency improvements in (1) to (3) above have made it possible to shorten the delivery time compared to before.
In addition, thanks to the high-performance PROFICUT cutting program, when a request for a miter cutting comes,Automatically calculate the optimal Cutting parameterTherefore, it is possible to submit a quick estimate and build a lean cutting process.You can sell at a fair priceHe said.In addition, the feed, cutting, and unloading units of the material are combined into one (trinity mechanism) to grip both ends of the material and carry out the loading and unloading, so the steel pipe does not float or shift at an angle, and the accuracy has improved significantly cutting.
*Variable cutting mechanism... Efficient cutting is achieved by varying the cutting speed to match the shape of the material.
For example, for a round pipe, the speed is controlled so that the first and last parts of the material are slower, and the cavities are cutting faster.
■ High-performance PROFICUT cutting program display
Operation input is possible via touch panel. This is not the XYZ coordinate input used in typical NC machine tools (machines that require complex programming).
You can also visually check cutting sequence in advance, reducing input errors.
It can automatically calculate the best way to minimize waste from one piece of material. You can also check how many pieces of material are needed based on the number of products in the order.
The upper vertical clamp rotates in conjunction with the saw blade, reducing the number of times the blade needs to be replaced.
Polygonal cut sample
The Tsuchiura Sales Office plans to further expand and automate its facilities in the future. By automating the inspection and deburring that are currently done by hand, they will be able to shorten delivery times while further improving quality, without changing their customer-first approach.
If you have any problems with steel materials or processing, why not give us a call and ask for advice? I'm sure you'll meet kind and polite people.
We would like to do our utmost to assist Nikko Co., Ltd. and the Tsuchiura Sales Office in improving their operations and services.
株式会社ニッコー 土浦営業所
所在地 〒300-0135 茨城県かすみがうら市加茂5323-1
TEL 029-828-1365
URL https://www.pipe-nikko.co.jp
Introduction products
If you have trouble with industrial machinery
Please consult Daido Kogyo first.
Please feel free to contact us if you have any questions.
Please contact us.
Please contact us.
For detailed information about the service
You can download it here.
You can download it here.
