Repeatability, Efficiency, Quality
3D welding table
It will answer all your questions

Okazoe Manufacturing Co., Ltd.
Representative Director, Mr. Kei Okazoe
Hidenobu Shuto, Executive Officer, Manufacturing Department Manager and Factory Manager
3D welding tableintroduction example

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Introduction example
Okazoe Manufacturing Co., Ltd.

Company name　　　
Okazoe Manufacturing Co., Ltd.
location　
〒569-0847
4-15-8 Nishimen Minami, Takatsuki City, Osaka Prefecture
Number of Employees
11 people

Business content
Processing, design, manufacturing, sales and installation of steel hardware
Introduction products
3D Welding Table
URL
https://www.okazoe.co.jp

the purpose

-To improve the efficiency of welding work and stabilize quality

-To improve repeatability and create a welding environment that is easy for even newcomers to use

- To build a facility system that can also handle the production of large products

assignment

-A lot of work was required for welding preparation and post-processing

-When reproducing the same product, it was difficult to reproduce the welding position.

effect

-The time required from welding preparation to post-processing is reduced by approximately half

-By using it in combination with a jig, the accuracy of right angles and flatness is improved, making it possible for even unskilled workers to carry out the work.

- The flexibility of docking two units improves the ability to handle large products

About Okazoe Manufacturing Co., Ltd.

Okazoe Seisakusho Co., Ltd. has a factory in Takatsuki City, Osaka Prefecture, where it processes steel metal products. As the company handles everything from on-site surveys, design, welding, sheet metal, painting to installation, product management is easy and the company can take on products that other companies cannot manufacture. Furthermore, while the industry as a whole is seeing an aging workforce and businesses going out of business, Okazoe Seisakusho Co., Ltd.'s craftsmen are the younger generation, ranging in age from 28 to 55, and are active in the industry, allowing for stable business operations over the long term. The company's stability and flexibility in incorporating new technologies create a sense of trust among customers that allows them to place continuous orders, leading to an increase in orders.

In addition, they have been expanding their facilities since around 2016, and are currently introducing cutting-edge machinery from time to time, obtaining ISO9001 and 14001 certification, and focusing on establishing traceability, thereby improving customer satisfaction, quality, and shortening delivery times. As part of these efforts, they introduced our 3D welding table, so this time we would like to introduce the reason for this and its benefits.

Awarded "Osaka Excellent Manufacturing Company 2019."

Fiber laser welding machine in 2024
was introduced.

This product was manufactured by Okazoe Manufacturing Co., Ltd.

What prompted us to introduce the 3D welding table?

■Products used
3D welding table 2400 x 1200 x 200 x 2 units

It all started when they saw our 3D welding table at an exhibition (Osaka Welding Festa 2016). They felt that the large amount of man-hours required for welding preparation and post-welding distortion correction had been an issue, but that this could be resolved by introducing the system. They also praised the high reproducibility of the grid marking lines, saying that even new employees would find it easy to use. After introducing their first unit in 2017, they decided to add another unit in 2021, as it can also handle the production of larger products.

Inside the factory

3D welding table with workpiece fixed

Benefits of Introducing a 3D Welding Table

■ Use
Fixing the workpiece during welding
■ Benefits
Improves work efficiency and becomes an indispensable equipment for welding work

Okazoe Manufacturing Co., Ltd. uses two 3D welding tables docked together. The biggest benefit is that the time from welding preparation to post-processing has been reduced to about half of what it was before the introduction. Previously, they had to consider how to temporarily fix or straighten the parts, and how to secure them before starting work, but since the introduction, this time has been eliminated, resulting in improved work efficiency. Also, previous welding work was difficult to repeat, not only when welding a product being made for the first time, but also when welding the same item again on a different day, as there were no markings. However, after the introduction of the 3D welding table, they can see the fixing locations just by looking at a photo of the previous work, making it possible to perform accurate welding repeatedly.
By using the jig together, the precision of right angles and flat surfaces is improved, making the work easier even for non-expert workers.

■ 3D welding table in use

■Table docking is possible
Okazoe Manufacturing Co., Ltd. uses two units connected together depending on the situation.

The mounting holes are arranged at 100mm intervals in a grid.
This allows for easy positioning of the workpiece.

Okazoe Manufacturing Co., Ltd. has obtained a building permit and is receiving more construction orders. They plan to continue expanding their business by taking on new challenges without being bound by traditional methods or frameworks. We will do our best to help them achieve this, however small our power may be.

Okazoe Manufacturing Co., Ltd.

Address: 4-15-8 Nishimen Minami, Takatsuki City, Osaka Prefecture, 569-0847
TEL 072-677-2951
URL:https://www.okazoe.co.jp