With S-4633SA
Efficient production
I was able to improve the environment

Takahashi Manufacturing Co., Ltd.
Factory ManagerIsao Masada
Band saw cutting machine S-4633SAinstallation example

Company name   
Takahashi Manufacturing Co., Ltd. North Kanto Sales Office
location 
〒373-0861
451-1 Minami Yajimacho, Ota City, Gunma Prefecture
Number of Employees
40 people

Business content
Manufacture and sale of civil engineering and construction materials
Introduction products
Band saw cutting machine S-4633SA
URL
http://www.katittocon.co.jp


the purpose

- Establishing an efficient production system in line with the development of new reinforcing bar materials business

- Achieving productivity and a flexible work system that can handle nationwide supply


assignment

-Cutting and welding 200 pieces of rebar acutting is a time- and physically demanding task.


effect

- Automatic cutting is possible, so you can use your free time for welding work

- Capable of cutting angles from +45° to -60°, allowing for a wide range of applications


Click here for detailed specifications of the band saw cutting machine

About Takahashi Manufacturing Co., Ltd.

Takahashi Seisakusho Co., Ltd. manufactures, processes, and sells construction materials and civil engineering materials. The company is headquartered in Osaka, where it mainly manufactures concrete materials, and at its base in Gunma Prefecture, it manufactures rebar materials.

Takahashi Seisakusho Co., Ltd. is unique in that it not only manufactures products, but also has an in-house on-site response department that installs materials. Feedback from on-site construction experience is reflected in product manufacturing, and the company has a system in place that allows it to provide "materials that are truly easy to use from an on-site perspective." In addition, close cooperation between the manufacturing and on-site departments allows the company to quickly respond to sudden changes in specifications from the on-site. Smooth information sharing within the company allows the company to minimize process losses and achieve flexible and prompt delivery.

Our attitude of sincerely addressing customer needs and creating products that are truly useful on-site has earned us the trust of many construction and civil engineering sites.

North Kanto Sales Office exterior

Inside the factory

Reason for introducing the S-4633SA band saw cutting machine

It all started when we started our steel bar business.
Until then, concrete materials were mainly manufactured at the North Kanto Sales Office, but as the business expanded, the company reviewed its manufacturing locations and established a system that would enable more efficient nationwide supply. At that time, the company considered introducing a semi-Fully automatic cutting machine so that it could handle production efficiently with a small number of people.

The fact that it can "provide sufficient performance even in a limited space" met the requirements of Takahashi Manufacturing Co., Ltd., and they decided to select it.

Band saw cutting machine S-4633SA

Benefits of introducing the S-4633SA band saw cutting machine

① The overall work flow is good and production can be carried out smoothly.
②Angle cutting from +45° to -60° is possible, allowing for flexible and flexible cutting

The biggest advantage is that "rebar processing can be carried out smoothly even with a small number of people." Currently, the North Kanto Sales Office cutting and welds about 200 rebars of approximately 5.5 meters per day, and this process is handled by only two people.

Once the material is set into the machine, it is automatically and accurately cut, allowing workers to use their time effectively by starting welding work, etc. Also, bundling the same materials together and cutting at the same time also leads to more efficient work (see photo below).

Furthermore, the angle can be freely set within the range of +45° to -60°, allowing Takahashi Manufacturing Co., Ltd. to flexibly respond to the production of a wide variety of products.

The band cutting machine makes almost no noise when cutting, so it can be operated with minimal disruption to local residents, which provides a great sense of security.

cutting process with S-4633SA

1) Machine adjustment

②Preparing ingredients

cutting
With 10 stages and 3 rows, 30 pieces can be cutting at the same time.

④ cutting completed

In the future, the North Kanto Sales Office aims to build a year-round planned production system by leveling out the work that tends to be concentrated during busy periods and ensuring a stable workload. Now that production efficiency has improved with the introduction of the band saw cutting machine, the office plans to further utilize the results to work on stabilizing sales and reducing the on-site burden at the same time. We will continue to support the office so that we can fully support their future efforts.

Takahashi Manufacturing Co., Ltd. North Kanto Sales Office

Address: 451-1 Minami Yajimacho, Ota City, Gunma Prefecture, 373-0861
TEL 0276-49-5040
URL
http://www.katittocon.co.jp

Retailer

Tokai Metals Co., Ltd. Oyama Sales Office

Address: 952-2 Awamiya, Oyama City, Tochigi Prefecture, 329-0201
TEL 0285-45-8511

URL:https://www.tyz.co.jp

Introduction products

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For detailed information about the service
You can download it here.