Stable quality and flexibility on-site
At Unitwin P
I am able to balance both
Tsukamoto Tekkin Co., Ltd.
Representative Director Yoshinori Tsukamoto
Unitwin Pinstallation example
Stable quality and flexibility on-site
Company name
Tsukamoto Tekkin Co., Ltd.
location
〒849-0936
2029-12 Morita, Nabeshima-cho, Saga City, Saga Prefecture
Number of Employees
15 people
Business content
Reinforcement work
Introduction products
Unitwin P
URL
https://tsukamoto-tekkin.co.jp
the purpose
- Welding to the inside of the stirrup bars is expected to improve construction flexibility.
- Actively promoting automation and mechanization in response to the industry's labor shortage and the need to shorten construction periods
assignment
-In conventional machines, stirrups were fixed and welded facing upwards,which restricted their placement.
effect
-Itis now possible to accommodate assembly methods that were previously impossible,broadening the scope of construction.
-By switching from two-point simultaneous welding to sequential welding, warping and twisting of the main reinforcement bars has been reduced.
About Tsukamoto Tekkin Co., Ltd.
Tsukamoto Tekkin Co., Ltd. has been engaged in rebar construction work in Saga Prefecture since 1934.
Rebar construction refers to cutting and bending the rebar that is placed inside concrete to increase the strength of buildings at our own processing plant, and installing it at the construction site. Although we do not come into direct contact with them, it is thanks to the people involved in rebar construction that we can live safely inside buildings.
Tsukamoto Tekkin Co., Ltd. has a long history of construction work in Saga Prefecture, including police stations, hospitals, and commercial facilities, and serves as a consultation center for creating rich environments. In addition, they value high quality, flexible response, and accurate process management, and one of their major strengths is that they have earned the strong trust of general contractors.
Before the introduction of the Unitwin P, the company used a conventional Unitwin machine to pre-assemble rebars. By pre-assembling rebars, the company was able to significantly reduce on-site work time and allow for more flexibility. In this article, we will introduce the Unitwin P that was introduced in May 2023.
Rebar construction refers to cutting and bending the rebar that is placed inside concrete to increase the strength of buildings at our own processing plant, and installing it at the construction site. Although we do not come into direct contact with them, it is thanks to the people involved in rebar construction that we can live safely inside buildings.
Tsukamoto Tekkin Co., Ltd. has a long history of construction work in Saga Prefecture, including police stations, hospitals, and commercial facilities, and serves as a consultation center for creating rich environments. In addition, they value high quality, flexible response, and accurate process management, and one of their major strengths is that they have earned the strong trust of general contractors.
Before the introduction of the Unitwin P, the company used a conventional Unitwin machine to pre-assemble rebars. By pre-assembling rebars, the company was able to significantly reduce on-site work time and allow for more flexibility. In this article, we will introduce the Unitwin P that was introduced in May 2023.
Our own processing plant
There are many construction sites that use more than 100 tons of rebar at a time.
The reason for introducing Unitwin P
■Products used
Unitwin P
Tsukamoto Tekkin Co., Ltd. introduced the new Unitwin P (the second in the country) in May 2023.
The impetus for the introduction was the addition of new functions to the previous model. With the Unitwin P, it is now possible to place stirrup bars facing downwards and weld the main bars to the inside. This new function has enabled the company to feel that it has expanded the scope of work and flexibility for each project. In recent years, the rebar construction industry has been moving towards automation and mechanization to shorten construction periods due to labor shortages and the rise of taller buildings, and Unitwin and Unitwin P have been introduced for pre-assembly of rebar, mainly in Kyushu.
Although there were some concerns about it being the second such unit in the country, the company was also motivated to purchase the unit, as it had been in use for many years and was trusted by the company. The company was also motivated to purchase the unit, as it was thought that by being the first in the industry to introduce the unit, it would be possible to differentiate the quality of its construction work.
Unitwin P
Tsukamoto Tekkin Co., Ltd. introduced the new Unitwin P (the second in the country) in May 2023.
The impetus for the introduction was the addition of new functions to the previous model. With the Unitwin P, it is now possible to place stirrup bars facing downwards and weld the main bars to the inside. This new function has enabled the company to feel that it has expanded the scope of work and flexibility for each project. In recent years, the rebar construction industry has been moving towards automation and mechanization to shorten construction periods due to labor shortages and the rise of taller buildings, and Unitwin and Unitwin P have been introduced for pre-assembly of rebar, mainly in Kyushu.
Although there were some concerns about it being the second such unit in the country, the company was also motivated to purchase the unit, as it had been in use for many years and was trusted by the company. The company was also motivated to purchase the unit, as it was thought that by being the first in the industry to introduce the unit, it would be possible to differentiate the quality of its construction work.
Location of Unitwin P in use
Benefits of introducing Unitwin P
■ Usage
Preassembly of rebar at construction sites
■ Advantages
Welding is possible on the inside of the stirrup bars, so there is little twisting.
With the previous Unitwin machine, after welding, the rebar was pulled by an air cylinder on the secondary side of the machine to produce the product, but the Unitwin P uses a method that pushes it out from the rear. By removing the cylinder on the secondary side of the machine, space is created,Stirrup bars can be placed facing downwards for weldingAs a result, he is now able to assemble things in ways that were previously impossible and respond to the needs of each site, broadening the scope of his work.
In addition, by switching from two-point simultaneous welding to sequential welding,Reduced warping and twisting of main reinforcement (vertical reinforcement)This is because the current is constant due to the use of a constant current timer.Quality improvement observedHe said, ``I'm sorry.''
Preassembly of rebar at construction sites
■ Advantages
Welding is possible on the inside of the stirrup bars, so there is little twisting.
With the previous Unitwin machine, after welding, the rebar was pulled by an air cylinder on the secondary side of the machine to produce the product, but the Unitwin P uses a method that pushes it out from the rear. By removing the cylinder on the secondary side of the machine, space is created,Stirrup bars can be placed facing downwards for weldingAs a result, he is now able to assemble things in ways that were previously impossible and respond to the needs of each site, broadening the scope of his work.
In addition, by switching from two-point simultaneous welding to sequential welding,Reduced warping and twisting of main reinforcement (vertical reinforcement)This is because the current is constant due to the use of a constant current timer.Quality improvement observedHe said, ``I'm sorry.''
Stirrup bars can be welded either facing up or down.
This allows the main reinforcement (vertical reinforcement) to be placed on the inside.
This allows the main reinforcement (vertical reinforcement) to be placed on the inside.
■Using Unitwin P
The Unitwin P has the same stirrup grooves as the previous model (Unitwin).
Upward welding is also possible.
Upward welding is also possible.
■ External dimensions
overall length: 4100mm Overall width: 2100mm
overall length: 4100mm Overall width: 2100mm
Tsukamoto Tekkin Co., Ltd. is working on improving work efficiency and labor saving. Going forward, they will work hard to create an environment where the younger generation can work in order to address the labor shortage that is an issue in the rebar construction industry. We will do our best to make suggestions to help Tsukamoto Tekkin Co., Ltd. by updating and introducing machines and equipment. If you are worried about buildings or the surrounding environment in Saga Prefecture, why not consult with Tsukamoto Tekkin Co., Ltd.
Tsukamoto Steel Works Co., Ltd.
Address: 2029-12 Morita, Nabeshima-cho, Saga City, Saga Prefecture, 849-0936
TEL 0952-32-1077
URLhttps://tsukamoto-tekkin.co.jp
Retailer
Toyo Construction Machinery Co., Ltd. Fukuoka Sales Department
Address: 21-28-5 Matsushima, Higashi-ku, Fukuoka City, Fukuoka Prefecture, 813-0062
TEL 092-621-6093
URL https://www.toyokensetsukohki.co.jp
Introduction products
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