Faster handrail production
By bending
Achieving beauty and efficiency
Kumai Co., Ltd.
Ryosuke Kumai, Managing Director
Pipe bender MB42Pinstallation example
Faster handrail production
Company name
Kumai Co., Ltd.
location
〒252-1125
3-4-19 Yoshioka Higashi, Ayase City, Kanagawa Prefecture
Number of Employees
15 people
Business content
Manufacture and installation of painting plant equipment
Introduction products
Pipe bender MB42P
URL
https://kuma-i.co.jp
the purpose
-Improved efficiency in manufacturinghandrails installed in painting plant facilities
- Improved aesthetics by changing from welding to bending
assignment
-Traditionally,handrails were manufactured using welded elbows, which requireda lot of man-hoursfor preparation, welding, and finishing.
-In a factory with large products and machinesSecuring work space
effect
-Work time reduced to approximately one-fourth, significantly improving work efficiency
-By manufacturing using pipe bending,No joints, eliminating uneven paint
- The main body iscompact and portable, allowing for effective use of work space
About Kumai Co., Ltd.
Kumai Co., Ltd. has a factory in Ayase City, Kanagawa Prefecture, where they manufacture and install paint plant equipment. They are promoting digital transformation within the factory, and by introducing process management tools and 3D design, they have improved work efficiency, reduced errors, and ensured information sharing and communication both inside and outside the company. As they manufacture large-scale equipment as a whole, Kumai Co., Ltd.'s strengths include a wide range of products they can handle, and their ability to flexibly handle orders for products other than equipment.
In recent years, Kumai Co., Ltd. has also been focusing on revitalizing the local area, participating in the "Ayase Factory Open Factory." The Open Factory is an event where you can experience Ayase City's manufacturing by interacting with the people and technology working at local factories. Participating companies prepare events that can be enjoyed by children and adults alike, promoting their appeal. Kumai Co., Ltd. values the connections that are born from this, and is building relationships of trust that enable the entire town and each company to support each other.
In recent years, Kumai Co., Ltd. has also been focusing on revitalizing the local area, participating in the "Ayase Factory Open Factory." The Open Factory is an event where you can experience Ayase City's manufacturing by interacting with the people and technology working at local factories. Participating companies prepare events that can be enjoyed by children and adults alike, promoting their appeal. Kumai Co., Ltd. values the connections that are born from this, and is building relationships of trust that enable the entire town and each company to support each other.
Inside the factory
The schedule will be displayed on the screen,
It's easy to manage tasks.
It's easy to manage tasks.
Factory tour for local elementary school students
What prompted us to start using pipe bender?
■Products Used
Pipe bender MB-42P
Pipe bender was introduced to improve work efficiency in the manufacture of handrails to be installed in coating plant facilities. Previously, curved sections of handrails were manufactured by welding elbows. However, the preparation and post-welding process took a lot of man-hours and was not easy to do, so pipe bending was adopted for handrail manufacturing. Kumai Corporation also handles equipment and has a lineup of large products in the factory. Kumai Corporation is involved in manufacturing equipment and has a lineup of large products in its factory, so the compactness of the product and the space it takes up were well-received.
Pipe bender MB-42P
Pipe bender was introduced to improve work efficiency in the manufacture of handrails to be installed in coating plant facilities. Previously, curved sections of handrails were manufactured by welding elbows. However, the preparation and post-welding process took a lot of man-hours and was not easy to do, so pipe bending was adopted for handrail manufacturing. Kumai Corporation also handles equipment and has a lineup of large products in the factory. Kumai Corporation is involved in manufacturing equipment and has a lineup of large products in its factory, so the compactness of the product and the space it takes up were well-received.
As shown in the photo above, we can manufacture large products in a limited space,
Since large machinery is used, securing space is an issue.
Since large machinery is used, securing space is an issue.
actually installed in the facility
Handrail (yellow part)
Handrail (yellow part)
Benefits of using a pipe bender
■ Usage
Bending of handrails for painting plant equipment
■ Benefits
Improved work efficiency and accuracy
The time required to manufacture one handrail has been reduced to approximately one-quarterIn addition, the productImprovements in accuracy and appearance are also a benefitThe handrails are finished by rust prevention and painting, but when the curves were made by welding, there were times when the painted areas were uneven. However, now we can do it with a pipe bender.The curves are created by bending, so there are no joints and the finish is beautiful.It seems that both ends are bent.The pipe is so precise that it stands upright on the ground without needing to be secured.He said, ``I'm sorry.''
Bending of handrails for painting plant equipment
■ Benefits
Improved work efficiency and accuracy
The time required to manufacture one handrail has been reduced to approximately one-quarterIn addition, the productImprovements in accuracy and appearance are also a benefitThe handrails are finished by rust prevention and painting, but when the curves were made by welding, there were times when the painted areas were uneven. However, now we can do it with a pipe bender.The curves are created by bending, so there are no joints and the finish is beautiful.It seems that both ends are bent.The pipe is so precise that it stands upright on the ground without needing to be secured.He said, ``I'm sorry.''
The unit weighs just 59kg and is compact, so it can be stored away when not in use. The work location can also be changed flexibly.
Kumai Co., Ltd. is a company that continues to pursue high-quality manufacturing as a manufacturing company, while continuing to take on a variety of challenges that go beyond conventional boundaries. In addition to proactively adopting the latest technology and achieving precise design using 3D CAD and efficient operation through the introduction of process management tools, the company is also actively working on fascinating and interesting things such as regional revitalization projects such as the "Ayase Factory Open Factory" and the development of VR software (training software for companies).
We look forward to Kumai Co., Ltd.'s future as they continue to take on interesting challenges using cutting-edge technology, and we will continue to make suggestions and follow up so that we can assist them in their endeavors.
We look forward to Kumai Co., Ltd.'s future as they continue to take on interesting challenges using cutting-edge technology, and we will continue to make suggestions and follow up so that we can assist them in their endeavors.
Kumai Co., Ltd.
Address: 3-4-19 Yoshioka Higashi, Ayase City, Kanagawa Prefecture, 252-1125
TEL 0467-80-2852
URL:https://kuma-i.co.jp
Introduction products
If you have trouble with industrial machinery
Please consult Daido Kogyo first.
Please feel free to contact us if you have any questions.
Please contact us.
Please contact us.
For detailed information about the service
You can download it here.
You can download it here.
