Fast, beautiful and accurate
Giving shape to the ideals of the workplace
Ring roller bender.

Kitahiro Plant Industry Co., Ltd.
Representative Director Yosuke Tsuboya
Ring Roller benderInstallation Examples

Company name   
Kitahiro Plant Industry Co., Ltd.
location 
〒061-1274
1-1-2 Omagari Industrial Park, Kitahiroshima City, Hokkaido
Number of employees
20 people

Business content
Production and installation of plant dust collection equipment and plant equipment
Products introduced
Ring Roller bender
URL
https://www.kitahiro-plant.com


the purpose

-Strengthening delivery time response capabilities byin-house productionof round angle flanges

-Break away from external dependency andcontrolquality and costs in-house


assignment

-There are cases whereit is difficult to respond tourgent orders on the same day.

-Purchasing costs were high,affectingprice competitiveness


effect

-Now we can handle flange manufacturing in-house,Greatly improved ability to meet delivery deadlines

Successfullyreduced purchasing costs, strengthening cost competitiveness-

Even after 20 years since its introduction,ithas been operating stably with almost no mechanical problems-


Click here for detailed specifications of the Ring Roller bender

About Kitahiro Plant Industry Co., Ltd.

Kitahiro Plant Industries Co., Ltd. has a factory in Kitahiroshima City, Hokkaido, where they manufacture and install dust collection equipment and ducts. With close ties to local industries, they have built a strong reputation for their high-quality products and reliable construction techniques. They have established a system that can handle everything from equipment design to manufacturing and installation, and are also flexible in manufacturing products such as spiral ducts and joint components.

In particular, our precise design capabilities using 3D-CAD enable efficient and highly accurate construction, which has been highly praised by our clients. We are expanding our business mainly in Hokkaido, but also in Honshu, and are involved in a large number of agricultural facilities such as grain drying and rice milling equipment and silos, which has led to stable demand and a reliable track record.

Kitahiro Plant Industries Co., Ltd. uses our ring roller bender to manufacture the round angle flanges used in their spiral ducts in-house. In this article, we will introduce how to use this product.
Inside the factory
A large number of round angle flanges are stored in the warehouse.

Reason for introducing Ring Roller bender

The reason why Kitahiro Plant Industries Co., Ltd. introduced the Ring Roller bender was that they wanted to realize in-house production of "round angle flanges," a type of duct piping part.

Before the introduction of the system, the company purchased ready-made products from external suppliers, but in many cases, it was unable to flexibly meet customer requests such as "I want delivery on the day of the order" with ready-made products.

In order to respond to these needs quickly and reliably, the company decided to bring part of the manufacturing process in-house.

Two are available at the factory and one is purchased as a spare.

For finishing winding

Benefits and usage of ring roller bender

①Reducing procurement costs for round angle flanges
②It continues to operate without any mechanical problems


The purpose of the introduction was
Realized in-house production of round angle flangesThis was a great benefit for Kitahiro Plant Industries Co., Ltd.Not only have costs been significantly reduced, but production and management can now be planned, allowing us to create a system that allows us to ship products on the same day.Another major advantage is that even now, some 20 years after its introduction, it has been operating stably with almost no mechanical problems.

Furthermore, Kitahiro Plant Industries Co., Ltd. has implemented various measures to use the machine for a longer period of time and with higher precision. Specifically, they have established a two-stage processing system in which the first bender performs rough winding and the second bender performs finish winding.
Maintains high dimensional accuracy of within ±1mmIn addition, the first bender is customized to spray cutting oil by air control, whichPrevents scratches on the workpiece, reduces jig wear, and prevents the black scale from turning into powder and scattering.It is said that the effect is also being obtained.

Round angle flange manufacturing process

① Bending process while applying cutting oil

② Bending 5.5m of steel material at an angle

③All bent

④ cutting and then re-adjust the dimensions

We were told that they had tried various methods for cutting the flanges after bending, and that they had arrived at the current optimal method through repeated trial and error. We were very impressed by their sincere approach to each manufacturing process, and their careful attention to detail. Kitahiro Plant Industries Co., Ltd. continues to pursue the high goal of achieving both efficiency and precision. We deeply sympathize with their efforts, and will continue to provide our full support as a partner supporting the manufacturing site.

Kitahiro Plant Industry Co., Ltd.

所在地  〒061-1274 北海道北広島市大曲工業団地1丁目1番地2
TEL    011-377-2488 
URL   
https://www.kitahiro-plant.com

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