Strain is easy to calculate
No need to make jigs
High-precision welding improves productivity
Faxis Co., Ltd.
President and CEO Yasutoyo Ishimaru
3D welding table introduction example
Faxis Co., Ltd.
President and CEO Yasutoyo Ishimaru
3D welding table introduction example
Company name
Faxis Co., Ltd.
location
〒731-0543
835-36 Nishiura, Yoshida-cho, Akitakata City, Hiroshima Prefecture
Number of employees
21 people
Business content
Precision sheet metal processing manufacturing industry
Introduction products
3D Welding Table
URL
https://faxis.jp
the purpose
-Improve work efficiency and productivity in low-volume, high-mix manufacturingsites
assignment
-Previously, it took 1-2 days to make a jig, and work preparation took time.
- It was difficult to control distortion during welding and processing accuracy, which resulted in rework in later processes.
effect
- The jig manufacturing process is no longer necessary, work preparation speed has improved, and productivity has been significantly improved
- A wide range of clamps allows large workpieces to be secured safely, improving work safety
Click here for detailed specifications of the 3D welding table
By optimally dividing work between people and machines, we are able to create high-quality products and improve efficiency.
The reason they took notice of the 3D welding table was that they felt it would be ideal for their high-mix, low-volume manufacturing site, which is their strength. From his experience on-site, President Ishimaru was keenly aware of the issue that "making the jigs required for the welding process takes a lot of man-hours, which directly affects quality, cost, and delivery time (QCD)." As one way to solve this issue, they considered introducing a 3D welding table, which would significantly reduce the effort required for jig manufacturing.
The deciding factor in the introduction was the wide variety of clamps available and their practicality, which allows them to flexibly handle a variety of workpieces on site. The first unit was introduced in 2018. Since then, the number of units has been increased in line with the expansion of the production system and diversification of needs, and as of 2025, five units are in operation.
① Significant reduction in jig manufacturing man-hours
②Safer and more accurate processing becomes possible
The introduction of the 3D welding table has eliminated the need for jig production, which previously took one to two days, and has improved the speed of work preparation. It has also been reported that the overall labor hours for welding work have been reduced by approximately 10%. Initially, the table was not used frequently because workers were accustomed to the previous method, but as craftsmen have been optimizing their work methods through their own ingenuity, efficiency has steadily improved.
Furthermore, because it is now easier to calculate distortion during welding, it is now possible to pre-drill holes, improving finish accuracy. This has also reduced rework in later processes, leading to more stable quality. Even large frames can be firmly fixed with clamps, which has increased safety, and they said they can now weld large products with peace of mind. These effects have also led to reduced costs and shorter delivery times, which have contributed greatly to improving QCD and overall productivity.
When welding large workpieces, the legs can be removed. (Left)
Not only can you remove the legs, but you can also customize the size and height of the table when ordering.
Click to enlarge image.
Faxis Co., Ltd. values the idea that "technology helps us," and combines traditional Japanese craftsmanship with the latest technology to create reliable products. They will continue to work on creating products that customers will choose, while adapting to changes in the times and social conditions.
We will do our best to help support Faxis Co., Ltd.'s manufacturing.
Faxis Co., Ltd.
所在地 〒731-0543 広島県安芸高田市吉田町西浦835-36
TEL 0826-42-4111
URL https://faxis.jp
Chugoku Koike Co., Ltd. North Office
所在地 〒739-1103 広島県安芸高田市甲田町下小原1161-1
TEL 0826-45-4433
URL https://chugokukoike.com